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It is challenging to gain the competitive edge in any industry, and companies spend small fortunes figuring this out. Mostly through marketing, many businesses try and fail. But what if you had an advantage that makes better use of technologies you probably already have? Smart operational systems are easier than ever to access and control, and you don’t even need much investment. From AI-driven data analytics to supply chain reinforcement, here are some ideas.
As has been suggested for decades, the bridge between IT and OT has been built, and it opens up your business to features that were once thought impossible. Real-time process control for systems such as waste streams can be merged with automated facilities. For example, humble bin and bag compactors can attach to smart sensors that detect fill levels and switch on compression automatically, removing the need for human intervention and improving efficiency.
Data is everywhere, and it can all be used. The challenge is sorting data into the information you can use and has value from data that can be stored or even ignored. Where once this was a tedious and time-consuming task, AI has proven itself time and again as a valuable tool for analysing data. What might take a human months to complete can be done in minutes by an AI tool such as DataGPT or Julius AI, any of which can even assist with predictive modeling.
Predictive maintenance is rapidly growing as a concept across all industries, and around 40% of manufacturing businesses use PdM on a daily basis. This shows its potential in many areas, such as company vehicle safety, where PdM has all but ushered in a new age of fleet management to enhance almost every aspect of it. With the IoT and AI, pretty much anything can be monitored in real time, alerting you to maintenance within set specific parameters.
The past ten years have demonstrated just how vulnerable modern business and industry are to supply chain volatility. But does your business really have to be taken hostage by its chain? For the most part, the answer is no. You can enhance operational systems by galvanizing a solid supply chain that can withstand harsher times. With the IoT, AI, and blockchain analysis, anything can be tracked, and smart systems can order dynamically based on predicted needs.
What is digital twinning? This is when an exact duplicate of a system model is created, which has a wide range of uses. As a virtual replacement of your business, or even a single system such as the cybersecurity infrastructure, it is possible to run scenarios. Using digital twin technology can be a vital part of managing risk and gaining insights into “what if” scenarios, which is especially useful for real-time operations, such as in a manufacturing plant.
Enhanced real-time process control using automation is an example of smart operational systems that can help your business gain a competitive edge. You can also use AI to predict maintenance and create a virtual digital twin to gain insight into specific “what if” scenarios.
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